Wearing Face Masks From Now On

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Now that we have experienced life during a pandemic, there are a lot of things that have permanently changed for us. COVID-19 has done a lot of damage across the world, and human behavior during today’s pandemic has been both fascinating and disappointing to watch. Particularly in the USA. Seriously people, we can do better!

It’s clear that face masks should be worn outside of our homes and in public places, especially where social distancing is difficult to maintain like in grocery stores. Face masks feel especially critical for us here in Arizona where we are currently spending a couple of months and where COVID-19 is surging. Our face masks actually feel like they are just about the most important things we have because we are in an area with significant community transmission.

One of the simplest things we can do in terms of our own behavior, is wear face masks to keep other people safe. So we decided to add a bunch of face masks to our wardrobe, and to our packing list as well. They are relatively inexpensive and simple to make. They can be washed and reused. There are tons of different patterns and instructions online. They can also be made from common materials, such as clothing and material we already own.

Related post: Ode to Packing (during a pandemic)

Looking at History

Between 1918 and 1919 an H1N1 influenza pandemic spread worldwide and infected about 500 million people, which was a third of the world’s population at that time. According to the CDC, there were at least 50 million deaths worldwide and about 675,000 deaths in the US. During the 1918 flu pandemic, the “Influenza Mask Ordinance” was first passed in San Francisco. And similar requirements were adopted in states all over the USA after that. That history sounds so familiar right now. We do have a history of requiring face masks during a pandemic in the USA! 100 years later, COVID-19 feels new and unique to us because the last time we took a pandemic seriously here in the USA was not in living memory for most people.

Getting Used to Face Masks

We saw people wearing face masks on occasion in the USA. When we started traveling to other countries in 2014, we realized wearing face masks was more common in other places. In fact lots of people have been wearing face masks on a regular basis for the past couple decades. Events like the 2002-2003 SARS outbreak and the 2006 avian flu pandemic were enough to teach people in many different countries about the value of face masks. And now it’s time for people in the USA to get back on board with the idea of wearing face masks. Especially during pandemics.

The first time we wore face masks ourselves was in Chiang Mai, Thailand in 2019. As soon as the annual burning season started the sky turned orange and every single local person we saw was wearing a mask. So we bought N95 masks to help us cope with the heavy ash and smoke in the air when we were outside. We actually ended up wearing masks inside the apartment as well when we noticed the air quality was bad enough to leave a film of ash on the coffee table. When we left Thailand we still had an unopened bag of N95 masks and I kept that safely stowed in a pocket in my suitcase as we kept traveling. Just in case.

Related post: 3 Weeks in Chiang Mai

We were in Mexico from end of December 2019 until early May 2020, and as COVID-19 became a pandemic, we were paying very close attention as things evolved. Starting in March of 2020 we were ready to start wearing face masks again. We stopped by a couple of pharmacies but there were no medical masks available where we were staying at that time, so we pulled out our unopened package of N95 masks. But after talking to my two sisters who work in healthcare we decided to save those masks for our eventual flight back to the US from Mexico. So at that point we wore our bandanas folded into face masks and we used rubber bands around our ears from when we bought broccoli at the grocery store to hold the bandanas in place.

Our bandana masks worked great! We were very happy with them. The only issue was the rubber bands hurting our ears.

When we arrived back in the US my sister Becky was anxiously waiting to help take care of us. Before we arrived at our Airbnb for a two week self imposed quarantine, my sister had deposited a supply of medical masks along with two weeks of food and cleaning supplies for us, which was amazing. We wore our medical masks on walks around the park next door, and quickly realized how easy it is to use up paper medical masks. They are designed to be worn for a single day and then disposed of, which is not realistic in the current situation. We’d rather leave those masks for healthcare professionals, including my sister and brother in law in California, my sister in Texas, and my brother in New Mexico. Medical masks are critical for healthcare professionals to safely do their jobs. We don’t want to contribute to a mask shortage that puts healthcare professionals at risk.

Related post: Our Trip Back to the US During COVID-19

We flew back to the US wearing medical masks, and then got
more medical masks to wear at the park for our walks.

Personalizing Face Masks

While we were still in self-imposed quarantine my sister and brother in law went and got us our first set of cloth masks at their local farmer’s market. We were thrilled to wear our new cloth masks, but they didn’t fit perfectly so we started trying to figure out how we could make them fit better. I decided to order elastic cord material for the ear loops, which helped a ton! I cut new longer loops for Alison and new smaller loops for me, and then our masks were much more comfortable.

These were our very first cloth face masks, sweet gifts from my sister Becky.

A couple weeks later our friend Cathy, who we met in Germany and lives in the same town as my sister Becky, gave us a gift. Cathy made a pair of cloth masks just for us in two different sizes, since we are such different sizes ourselves. Cathy said she had been making masks using a template she found online. And Cathy made a couple of really important improvements that we have adopted.

The biggest improvement Cathy made to her masks was to add an extra cord to loop around the neck. We are doing the same thing with our masks.

These are the masks our friend Cathy made for us, with her brilliant addition of the extra cord for the neck.

With that fabulous extra cord it’s easier to take your mask on and off without touching the face of your mask, and without needing to put it down on other surfaces when you don’t need your mask on your face. Having my mask around my neck makes it feel like a more essential and permanent part of my outfit, and my routine. We aren’t supposed to touch our faces, and I don’t want to touch my mask unnecessarily either. I especially don’t want to take my mask off and stuff it in a cup holder in the car, or in my pocket, or in my backpack.

I think this extra loop around the neck is brilliant! I want my mask with me and on me all the time when I’m out, even if I don’t need it on my face at the moment. When we go out the door for any reason, including walks in the neighborhood or in the woods, I like being able to have my mask around my neck so I can pull it up over my nose quickly if I see a group of people who are not social distancing. And when I’m getting in and out of the car to go shopping for groceries I can pull my mask up or down very easily by the ear loops without touching the face of my mask. This very simple improvement is something anyone can do to the masks you buy.

This is the mask my sister Becky bought, after I changed out the
ear loops and added the neck loop and beads.

If you have access to a sewing machine…

We have access to a sewing machine when we are with Alison’s mom in Arizona. She’s a very crafty lady and she always does a little mending for us as well as some creative sewing projects when we are together. We took 81 year old Mom out of her retirement community in Tempe in early June, so she could avoid the alarming community spread of COVID-19 there. And we made sure to bring her 64 year old Singer Featherweight portable sewing machine along to Flagstaff with us so we could make face masks together.

Mom got her Singer sewing machine for her 17th birthday so she could make her own clothes when she went away to college. It gives her a lot of pleasure and still works perfectly.

This is where I turn the post over to our guest blogger, Alison’s Mom Libby! Or Mib as I like to call her. She’s going to explain the process of making our new custom face masks.

Notes from Mom:

Before you begin, read through to the end. It helps you decide what type of cord materials to use and how many beads you need.

Supplies for one mask:

  • Two small pieces of cotton, at least 11″x16″ each’
  • One 4.5″ tin tie from a coffee bag (if you want to buy in bulk, we ordered these tin ties).
  • Narrow elastic cord (we ordered this cord), or narrow strips of cotton knit cut crossways from old t-shirts (see below, under “adjustable cords and beads”).
  • Beads with 4 mm holes, two for the ear cords plus additional beads for decoration (see note at the end).
  • Small safety pin for pulling the ear cords through the side casings of the mask.

The pattern:

We made lined masks with two pattern pieces. The outside is the larger piece. The inside is the smaller lining piece. We customized the patterns by measuring the distance between the tip of our nose and the tip of our chin. Then we transferred those measurements to both pattern pieces. We made sure to talk while taking the measurements, since the distance from nose to chin is longer when we open our mouths.

The fabric:

We used cotton fabric, and washed it first. It was fun to pick a few pieces of fabric from Mom’s stash, and hear the story of each one. The winner was a piece Alison picked that was originally part of a skirt her Mom first wore 40 years ago. After we used up all of Mom’s stash of material we went to the fabric store and bought more. For some masks we duplicated the same fabric for the inside and outside, and for others we used different fabric for the outside and inside liner to make things more fun.

This mask was made from fabric that Alison’s mom wore as a skirt.

Mom’s Mask Recipe:


  • Place patterns on the fold of the fabric as indicated.
  • Cut one outside and one inside lining piece.
  • Mark sewing lines for the nose and chin, noting the arrows and where they stop on the nose.


  • Start with the nose and chin. With right sides (the printed or pretty sides) of each piece together, fold along the nose and chin lines. 
  • Pin the outside piece at the pointed end of the arrow, which indicates the end of the stitching on the nose.
  • Stitch the outside piece following the direction of the arrows, stopping at the pin.
  • For the inside lining, you can stitch the entire line.
  • Use an iron to press each piece.
Press each piece with an iron.

Nose job:

  • Start with the outside piece, with the wrong side (the plain or less pretty side) toward you, with the nose up. 
  • Fold the edge over along the top of the mask. 
  • Add pins except at the bridge of the nose.
Fold the edge all the way to the corner stitched at the bridge of the nose.
  • Holding the outside piece with the right side toward you, pull the ends of the mask out until a V forms at the bridge.
Pull the ends of the mask until a V forms at the bridge.
  • Check the wrong side to see that the pleats on each side of the V have formed evenly.
Outside piece looking at the wrong side with the V at the bridge.
  • Press firmly with your fingers. 
  • On the right side, stitch the folds of the pleats in place.
Stitching the pleats in place.

Fit the two pieces together:

  • Fit the inside lining piece into the outside piece, making sure the lining is pushed all the way in, with even borders of the outside piece showing.
  • Make sure the pieces have the wrong sides together.
  • Make sure the noses are together, and the chins are together.
  • Pin in place.
Fitting the outside and inside lining together.
  • Fold the top edge of the nose over twice toward the lining to form the casing. 
  • Make sure the casing is just wide enough to accommodate the tin tie which you will insert later where the casing passes over the bridge of the nose.
  • When the casing fold is flat, press and pin it.
Most of the nose complete. Ready to add the tin tie.
  • Sew casing leaving a gap over the nose so you have a place to insert the tin tie.
  • Insert a 2 1/4” piece of tin tie, which is half of a tin tie from a coffee bag, and center it.
Adding the tin tie.
  • Sew carefully along the gap to complete the casing. Do not sew through the tin tie!!
  • Sew across the casing at each end of the tin tie to keep it in place. Do not sew through the tin tie!!
The nose completed.

The chin:

  • The chin is in some ways easier than the nose because it’s not used as a casing. But it’s still a pain in the neck!
  • Folding the chin edge involves a lot of fabric. You have to fold it and ease it together, and swear a little in the process.
  • Fold twice, press, pin, and sew as you did for the nose.

The ears:

  • Finally, the easy part!
  • Fold, press, and pin each side of the mask to make a casing for the ear cord.
Right ear casing is finished, left ear casing is pinned and ready to sew.

Adjustable cords and beads:

  • Use elastic cord (we ordered this cord) or make cords from cotton knit or old t-shirts.
  • Sizing is tricky. Two cords must fit inside the beads you are using. 
  • When cutting cotton knit, cut across the fabric because it has the most stretch. Knit will not ravel, so a narrow strip will fold in on itself and make a very satisfactory cord.
  • If using cotton knit, cut 1/2” wide strips in the stretchiest direction of the knit. You will need to experiment, so test the knit to determine the direction of the stretch and what width of the strip that, when doubled, will fit into your bead.
  • Cut two ear cords and one neck cord.
  • We used 10″ long strips for the ears.
  • We used 15″ long strips for the neck for Ali, and 20″ long strips for the neck for Alison.
  • If using elastic, the same lengths should be adequate.
Mom cutting masks from her stash of fabric,
and Alison cutting cords from old t-shirts.

Attaching ear cords to your mask:

  • If you’re using t-shirt cords, the more you pull on the cords the more they will roll up and stretch into slender cords.
  • To pull cords through, attach a safety pin to one end and feed it through the casing so you can pull the cord through.
Feed a small safety pin with the cord attached through the casing.
  • If adding decorative beads in addition to an adjusting bead, do it now! We bought a wide variety of types of beads just to make things fun (including these beads).
  • Add the decorative beads before you place the adjustable bead.
  • We put the decorative beads at the lower part of the ear cords, close to the mask.
  • Force both ends of the cord into the adjusting bead. 
  • Repeat on the other side of mask.
  • Ali’s trick for getting two cords of t-shirt material through the beads was to pull one cord through, then nest the second cord in the first one and pull it through.

Last but not least…

  • Try on the mask and adjust the cords to fit comfortably over your ears.
  • Attach the neck cord and adjust accordingly for length. You can tie the ends of the neck cord to each ear loop. Or loop the neck cord through ear loops and tie the ends together.
  • Tie the ends of elastic or knit to prevent fraying or unraveling, or merely as a decorative finish.
  • Now put on your mask and carry on!
Some of our favorite finished products.

That’s it! Mask up!

My parting message for this post is that masks are here to stay if you care about other people, your family, and your community. I would never want to put my family in danger by exposing them to infection. And I will treat other people’s families the same way. That’s why we want to have a bunch of different masks to choose from, and why we always wear our masks if we might be around other people.

Remember to treat your mask like you treat your face – don’t touch your mask if you don’t have to! Face masks are basically sponges for whatever they come in contact with, both inside and outside. So try not to touch your mask when you are out and about. Disinfect your hands immediately if you do touch your mask. And make sure to wash your masks on a regular basis.


  1. I sure wish more Americans thought like this. We have about 7 reusable masks each (some with neck straps) so we can wear a different one each day of the week rather than washing on a daily basis and just ordered lanyards to convert our masks without neck straps. We get a lot of strange looks when we are out walking and in our apartment building, but lately I’ve noticed a few more people wearing them. I want to travel again soon and wish Americans would do what it takes to get the numbers down so we weren’t the pariahs of the world….

    Liked by 1 person

    • We are with you! These masks are going to help us continue being good neighbors wherever we are. We certainly look forward to traveling again, and we are committed to keeping the communities we visit safe along the way. I have to admit that making these masks was much harder than I was expecting, but getting the process all figured out as a team was a ton of fun. No doubt we will leave Arizona with a great variety of masks to wear. And all of those people who refuse to wear masks can look at us like we are crazy. I am definitely looking back at them like they are strange for not wearing masks!

      Liked by 1 person

  2. We have a friend who is a respiratory therapist tell us that you could wet the masks and microwave them for 15 seconds to disinfect them.

    It works great…as long as you take out the safety pin and pipe cleaner and don’t set your mask on fire! I may or may not be speaking from personal experience. 🤷

    This is not the FIRE you seek!

    Liked by 1 person

    • That’s a great tip! Our masks have tin ties sewn into them and I don’t really know how they would react to a microwave, so I don’t think we’ll give that a try. I would love to try that just for curiosity sake, but ever since I ruined a pair of glasses in the microwave (long story) I’m sworn never to put anything interesting in a microwave again. 😂 😂 😂

      Liked by 1 person

  3. I have to admit, at first I was a bit resistant to the idea of wearing a face covering. I thought they could give people a false sense of security while not doing a great job filtering the air we breathe. Well, I’ve since realized that the mask is not for me – it’s for those people around me – especially when indoors or an area where it’s difficult to maintain distancing. Here in Toronto, the majority of people are now wearing masks while on transit or in stores, and a recent bylaw has made it mandatory.

    Back in March when we were still in Italy, the pharmacy was consistently out of masks so I had to make some using things found around the house. Our first masks were fashioned from disposable hotel slippers… you can see them in our “Finally Going Home” video and they weren’t too bad! On arrival back in Canada my Mom greeted us with masks she sewed for us and we’ve been wearing those ever since. I will share this link to give her some new design ideas! Thanks!

    Liked by 1 person

    • Just last year when we were in other countries and we saw so many travelers and locals wearing face masks long before Covid-19 was on the scene. And it seemed unusual at the time. So much has changed since then!

      That sounds like an amazing greeting from your Mom. I hope she does find some new inspiration in this post from Alison’s Mom. Please let us know if she has any questions and we can always set up a chat for the two of them. 🙂

      Liked by 1 person

  4. Great information on making masks. One of my patients, who is quite good with a sewing machine, makes and donates masks. She was making hundreds. I encouraged her to start selling some to recoup the money she was putting out for material and I purchased some from her. She had many styles with sports themes, flannel, floral, Gucci (LOL), etc. I also needed to tell her to back off due to the repetitive strain injury she is being treated for… yep, some people’s drive goes well beyond their pain.

    As a health care provider, I agree that is important for us to continue to wear masks and wash our hands regularly. Soap, any soap, whether honeysuckle scented or otherwise, is the most effective way to kill the virus. Hand sanitizer is also good, but good old soap and water is the best… chemistry is awesome.

    I know there are many individuals out there that don’t believe masks are necessary and they won’t be “controlled” by wearing one. They feel it is their right as a free citizen to choose not to wear one. I respect their feelings and their rights. I believe anyone should be able to do, or be, anything they want… as long as they are not hurting themselves or others.

    However, I would also ask they look beyond themselves and any political agendas. The fact of the matter is that masks help to maintain your (invisible) droplets and keep them from being projected far out from yourself, thereby protecting others around you. It really isn’t that difficult and if there are things you can do that can possibly mitigate the virus… then why not do it?

    Its not about politics or our rights. It is about being a team player so we can all go back to pursuing our goals and enjoying each other freely without fear. The sooner the better as far as I am concerned… I say through my mask

    We can do this.

    Liked by 1 person

    • Thank you for this comment, I really appreciate it. A comment on face masks during the COVID-19 pandemic from a healthcare provider is especially meaningful for me. This particular pandemic is incredibly harmful at this point in humanity compared to all of the others I have read about. I would hope that people can learn to be much respectful and even protective of other people’s health and safety right now. Support our healthcare workers. Support those with immunity issues that put them at greater risk. Etc. There’s still time for many more people to learn to do what is right, regardless of politics. Because you are right – also said through my mask – we can do this!


  5. I love the idea of getting another loop on the mask that goes around your neck so that it can hang when you aren’t around others. My spouse and I are trying hard to be safe during this pandemic and we need more masks. It would be great if we could find some that look really nice and are comfortable enough to wear all day.

    Liked by 1 person

    • I know what you mean. Good masks are still hard to find but I’m hoping they will become easier and easier to find. We got two sets of masks from Alison’s mom using two completely different templates. Then we bumped into a woman around the corner from us selling masks that look similar to the new and improved masks made by Alison’s mom, they just need the extra loop around the neck. Keep looking! Masks are still normalizing and I like that it’s not all about paper surgical masks. Cloth masks are becoming more and more common all the time. 👍


  6. I never realized that other countries around the world will wear masks when they are sick. My brother is trying to help make more masks for the people he loves this year. He needs to make sure that he gets real masks that are shown to protect you from airborne viruses.

    Liked by 1 person

    • People in other countries are very used to wearing masks when they are sick, and even more when they are well and trying to prevent the spread of both seasonal and novel viruses. Masks make a difference! I’m so glad people in the USA are starting to catch up. Stay safe!


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